Factors to be considered in the design of extruded aluminum profiles

size
It is the primary consideration in designing aluminum profiles. The size needs to be determined according to your application needs, including length, thickness, width, etc. When determining the size of the aluminum profile, it is necessary to fully consider the load-bearing capacity and stress tolerance of the material to ensure that the profile can meet the required application requirements.

shape
It is also an important factor to consider when designing aluminum profiles. The shape of extruded aluminum profile includes cross-sectional shape and overall shape, which is the basis for realizing product structure and function. When designing aluminum profiles, the balance between product appearance requirements and performance requirements will be fully considered.

Aluminum Alloy Selection
It is also one of the factors that need to be fully considered when designing aluminum profiles. Aluminum profiles are usually made of some special aluminum alloy materials, which have excellent performance and special uses. Therefore, when choosing an aluminum alloy, it is necessary to fully understand its performance characteristics and make a reasonable choice according to actual needs.

tolerance
It is one of the factors that will inevitably appear in the production process of extruded aluminum profiles. Reasonably setting the tolerance can reduce the difficulty of the production process, ensure the accuracy and stability of the product size, and improve the overall quality of the product.

Extrusion Ratio, Tongue Ratio and Surface Finish
It is also a factor that needs to be considered when designing aluminum profiles. These factors have a great influence on the physical properties and surface quality of aluminum profiles. When formulating a design plan, these factors need to be fully considered to ensure the overall performance and quality of the product.

Finally, assembly issues also need to be considered. Aluminum profiles are often assembled with other parts in practical applications, so it is necessary to consider the degree of fit and connection with other parts to ensure the smoothness and correctness of the product assembly process.

In general, the design of extruded aluminum profiles requires comprehensive, systematic and scientific consideration of various factors to ensure that the quality and performance of the product meet the application requirements. Only in this way can we create better aluminum profile products and bring more convenience and benefits to people’s life and work.

The wall thickness of aluminum profiles that Xingda can provide

In extruded aluminum profiles, wall thickness is an important factor in determining its strength and durability.

In extruded aluminum profiles, the wall thickness that Xingda can provide is divided into three categories, which are light, medium and heavy. These different wall thicknesses are selected based on your specific application needs.

The wall thickness of light extruded aluminum profiles is generally between 1.0mm and 2.0mm. This type of aluminum profile is very suitable for the fields of architectural doors and windows, furniture, aircraft models and electronic products.

The wall thickness of medium-sized extruded aluminum profiles is generally between 2.0mm and 3.0mm. This type of aluminum profile is widely used in larger building structures and mechanical equipment.

The wall thickness of heavy-duty extruded aluminum profiles is generally above 3.0 mm. This type of aluminum profile is commonly used in the manufacture of industrial and architectural structures for support or load bearing.

In short, extruded aluminum profiles have a variety of wall thicknesses for you to choose from. Selecting the appropriate wall thickness according to your specific application requirements can ensure that your products have better performance, strength and durability, and make them more durable Play a more important role in a wide range of application fields.

Alloy State Differences – Aging

Alloys are materials made by mixing two or more metal or nonmetal elements. It is precisely because alloys have more excellent physical and chemical properties than single-element materials, making them widely used in industrial production, construction, energy, aerospace, automobile manufacturing and other fields.

However, in the use of alloys, one needs to be aware of a state difference called aging. Aging refers to the phenomenon that the properties of an alloy will gradually change over time after receiving a specific heat treatment.

The strength and hardness of the alloy after aging heat treatment will gradually increase due to the continuous increase of precipitated phases. At the same time, aging will also have a certain impact on the ductility and toughness of the alloy. Since the crystallization state of the alloy and the number and size of precipitated phases change over time, when using the alloy, the aging state needs to be considered according to the specific application scenario and requirements.

However, the aging state is not a defect of the alloy. On the contrary, for different application environments and uses, the aging state can provide more excellent performance and more adequate utilization. For example, the axles of air vehicles and the blades of aircraft engines need to have characteristics such as high strength, high hardness and high temperature stability. These properties happen to be achieved through aging states.

In short, the aging state is one of the unique state characteristics of alloy materials. In a specific application environment, by choosing an appropriate aging state, alloy materials can produce excellent performance with better performance, so as to better serve our production and life. .

Performance-enhancing surface treatments for aluminum extrusions

In order to improve the performance of aluminum extrusion products, surface treatment is a very important step. Several surface treatment methods to optimize the surface of aluminum extrusion are introduced below.

1. Oxidation treatment

Oxidation treatment is a common surface treatment method, which can improve the corrosion resistance, wear resistance and decoration of aluminum by forming an oxide layer on the surface of aluminum extrusion. Oxidation treatment methods include sulfuric acid oxidation, sulfuric acid chromic acid oxidation and nitric acid oxidation.

Advantages of oxidation treatment：
Improve the corrosion resistance of aluminum products
Greatly improve the hardness and wear resistance of aluminum products
Good appearance texture, increase color and luster
Avoids the problem of unstable chemical reactions
High-efficiency, low-cost, and environmentally friendly surface treatment methods

2. Electroless chrome plating

Electroless chrome plating is performed using a chemical reaction instead of electroplating. It is a method of forming a thin, dense layer of chromium on the surface of aluminum, which improves the corrosion resistance and decorative properties of aluminum.

Advantages of Electroless Chrome Plating
A uniform coating is formed on the surface, no dead angle, and high aesthetics.
A layer of higher hardness coating is formed on the surface, making it more wear-resistant
It is a chromium-free or low-chromium plating solution that will not pollute the environment
Low temperature treatment is not required, the process is simple, and the cost is relatively low.

3. Anodizing

Anodizing is an electrochemical surface treatment method that can improve the corrosion resistance, wear resistance and electrical properties of aluminum by forming a dense and uniform oxide layer on the surface of aluminum. In addition, anodizing can also be used for dyeing and decoration.

dvantages
The hardness of the surface oxide film is greatly improved.
The hardness is generally 200~500HV
The film layer will be thickened to resist the corrosion of acid and alkali substances
Shows the metallic texture of the entire aluminum alloy workpiece
Excellent decorative effect

4. Powder Coating

It is a coating technology that sprays and heats the powder on the surface of aluminum products to adhere and form a coating, thereby providing a layer of protection and enhancing the aesthetics and durability of the material. Compared with sandblasting, powder spraying is more uniform and stable

aluminum extrusion quality assurance

Xingda is committed to providing high-quality extrusion products. Therefore, we ensure that every production stage of the extrusion process is supported by state-of-the-art quality control methods.

Xingda can provide you with the best solution and the most advanced equipment.

Xingda conducts continuous employee training to minimize errors and technical defects.

Every stage of the extrusion process is carried out according to the latest quality certifications such as ISO 9001.

Xingda is proud of its strict on-line monitoring of the aluminum extrusion process and careful inspection of the extrusion products.

Advantages of powder coating
It can well resist the corrosion of various chemical substances such as acid, alkali, grease, solvent and corrosive gas.
Can effectively resist external shocks, scratches and other adverse conditions
It can be quickly constructed by means of electrostatic adsorption and spraying to improve efficiency
Can effectively prevent aluminum from contacting with outside air, water and other substances

Guarantee the quality of raw materials
Aluminum is the main raw material for aluminum extrusion, and its quality will directly affect the quality of the extrusion. Therefore, when selecting raw materials, they must be screened in strict accordance with the standards, and high-quality, high-purity aluminum materials must be selected to ensure that the physical and mechanical properties of the extruded products meet the standard requirements.

Quality of machinery and equipment
The requirements of precision, stability and design rationality of extrusion equipment will affect the precision and quality of extrusion products. Therefore, when purchasing machinery and equipment, you should choose a manufacturer with reliable quality, exquisite workmanship, and certain production experience to ensure the stability and production efficiency of the equipment.

Standardization of process flow
Extrusion is a very complicated process, and the processing requirements of each process are different. If there is any link omission or improper operation, it will lead to defects in the extruded product and an increase in the failure rate. Therefore, when extruding, it is necessary to check at every level according to the process standards, and comprehensively standardize the extrusion process. Once a quality problem is found, it needs to be dealt with and traced in time.

Personnel quality and quality awareness
First-class technology and equipment are important, but if there is no professionalism and good quality awareness, it will also affect the quality of the product. Therefore, provide practical operation training and quality education for workers, encourage them to continuously improve their quality awareness in their work, and take each operation link seriously and be meticulous and responsible.

Packaging method of aluminum profile

一.Non-woven fabric + kraft paper packaging

 1. Wrap non-woven fabrics: Lay the aluminum profiles neatly according to the direction, separate them with non-woven fabrics in the middle, wrap the non-woven fabrics completely to tie the aluminum profiles, and then tie them tightly with tape.

2. Wrapping with kraft paper: Move the aluminum profile wrapped with non-woven fabric to the packaging machine, wrap it evenly with kraft paper, and wrap both ends tightly with tape.

3. Paste the certificate of conformity: a certificate of conformity shall be pasted on the outside of each package of aluminum profiles, indicating the manufacturer of the product, the name of the manifest, length, quantity, and the name of the consignee.

Generally, aluminum profiles with surface oxidation treatment must be wrapped with non-woven fabric first, and then with kraft paper. For the base material, there is no need to wrap non-woven fabrics, and kraft paper is wrapped at right angles. Surface requirements

二. Packaging:

1. Metal lifting frame: In order to facilitate the lifting and unloading of goods, a metal lifting frame can be built.

2. Pallet packaging: suitable for sawn and processed aluminum profiles, generally within two meters in length, like a solar frame, the long and short sides are stacked on the pallet, and wrapped with stretch film. If it is exported, it needs to be fixed with wooden boards around it, covered with cartons outside, and then packed with packing ropes.

3.Wooden box packaging: This service is mostly used by customers who need to send bulk goods. In order to prevent the aluminum profile from being crushed by other heavy cargo during transportation, it is recommended that customers who need to send bulk cargo use wooden boxes. Among them, some are packed in wooden boxes and need to be fumigated.

Application of aluminum profiles

Aluminum profile is a widely used material, mainly composed of aluminum alloy and other elements. It has excellent corrosion resistance, strength and lightweight characteristics, so it is widely used in various industries.

Construction sector
Aluminum profiles are widely used in the construction field. It can be used to make window frames, door frames, wall decorations, ceilings, exterior wall curtain walls and building structures, etc. Due to the lightweight characteristics of aluminum, it greatly facilitates the construction of construction workers and reduces the weight of buildings. So as to better meet various needs.
window frame
high strength and durability
Compared with traditional materials, it is more beautiful and delicate
Has good sound insulation performance

door frame
Very high strength and toughness
Not easily deformed or broken by external influences
Can meet the individual needs of customers.
Maintenance and maintenance are also relatively simple

wall decoration
More portable, convenient construction, reducing the overall load of the building
The surface is smooth and flat, not easy to be contaminated with dust and grease
Can be applied to various indoor and outdoor wall, roof and other decorations

ceiling
Used in interior ceiling and wall decoration of commercial and residential buildings
Available in a variety of designs, colors and sizes
Easy to install, high durability, not easy to damage, easy to clean and maintain
The ceiling aluminum profile also has the characteristics of environmental protection, fire prevention and waterproof
A high-quality and efficient interior decoration material
Able to provide aesthetic, practical, environmentally friendly and safe featuresSecondly, in the electronics industry, due to the conductive properties of aluminum profiles, they can be used as heat sinks in computers, mobile phones and other electronic products that require heat dissipation.

heat sink
Strong thermal conductivity, can quickly dissipate heat
Various shapes can be processed
Make radiator parts that meet the needs of different equipment

Transportation field
In addition, in the industrial field, the strength, weight, and service life of aluminum profiles have also been widely favored by the industry. It can be used in the case of making vehicles or machinery such as cars, trains, airplanes, etc., thereby increasing the overall durability and stability.

car
As a lightweight and high-strength material, aluminum profiles have been widely used in automobile manufacturing in recent years, including the following aspects:

1. Body structure: As one of the body structure materials, aluminum profiles can effectively reduce the weight of the vehicle. The application of aluminum profiles can make the body more energy-saving and environmentally friendly, improve the fuel efficiency of the car and reduce exhaust emissions
2. Chassis components: The lightweight and high strength of aluminum profiles can improve the performance of the suspension system, thereby improving the driving stability and handling of the car.
3. Doors and windows: The lightness and high strength of aluminum profiles can effectively reduce the weight of doors and windows, reduce the weight of the body, and improve the acceleration and deceleration of the vehicle.
4. Other components: In the main parts of automobiles such as batteries and motors, the application of aluminum profiles is becoming more and more extensive. The high thermal conductivity and high strength of aluminum profiles are very superior in high-temperature environments such as batteries and motors.

train

In terms of appearance, the body of the train is made of a large number of aluminum materials, making it lightweight and high-strength.

In addition, aluminum profiles are also widely used in the construction of internal facilities of trains, such as frames, doors, windows and other components, as well as assembly between carriages to form train connections.

The aluminum profile carriage is more convenient and faster in assembly and disassembly, and has a wider scope of application. It has higher load-bearing capacity and stability, which effectively improves the safety of the train.

airplane

In aviation manufacturing, in addition to considering the strength requirements of the material, its weight also needs to be considered.
It can be used in the manufacture of aircraft shells and structural components such as wings, and can also be used in the manufacture of small parts such as aircraft seats.

In life, the application of aluminum profiles is also very extensive. For example, in the kitchen, it can be used to make various kitchen utensils, such as kitchen wardrobes, ovens, and microwave ovens. Their light weight and high strength make our lives more convenient.